Summary
This paper describes the development of a new multi-platform software programme called JMatPro for calculating the properties and behaviour of multi-component alloys. These properties are wide ranging, including
● Thermo-physical and physical properties (from room temperature to the liquid state)
● Temperature and strain dependent mechanical properties up to the liquid state.
● TTT/CCT diagrams of steels, Al-alloys, Ni-based superalloys, Ti-alloys.
● Physical and mechanical properties of steels as a function of time/temperature/cooling rate during cooling.
A feature of the new programme is that the calculations are based on sound physical principles rather than purely statistical methods. Thus many of the shortcomings of methods such as regression analysis can be overcome. It allows sensitivity to microstructure to be included for many of the properties and also means that the true inter-relationship between properties can be developed, for example in the modelling of creep and precipitation hardening. This paper will show numerous examples of calculated results for various properties in Al-, Fe- and Ni-based alloys with the emphasis being placed on validation of calculated results against experimental observation in multi-component commercial alloys.
1. Introduction
The physical, thermo-physical and mechanical properties of materials are a vital input for process modelling. However, while such properties are relatively easy to measure at room temperature, they become increasingly difficult to determine experimentally at high temperatures. Also, with regard to flow, properties become increasingly difficult to measure at high strain strates and in steep temperature gradients. To overcome these difficulties and to provide reliable and cost effective data for process modelling, sound models are required so that such properties can be readily calculated. The present paper provides background to a new software package JMatPro [1,2,3,4,5] that is able to provide many of the properties required.
A feature of the new programme is that the models are based on sound physical principles rather than purely statistical methods. Thus many of the shortcomings of methods such as regression analysis can be overcome. It allows sensitivity to microstructure to be included for many of the properties and also means that a true inter-relationship between properties can be developed. This presentation will show numerous examples of calculated results for various properties in multi-component alloys, concentrating on three areas.
● Use in solidification modelling.
● High temperature mechanical properties.
● Phase transformations in steels leading to quench distortion.
``````